Reactions of atmospheric oxygen with lubricants under varying conditions of temperature and oxygen pressure are undesirable processes. Such reactions lead to deterioration of lubricants. Thermally induced hydrocarbon oxidation is a self-accelerating autoxidation process and is divided into:
A. Oxidation of hydrocarbon at low temp. (30 – 120°C):
The oxidation is consisting of four distinct stages:
1. Initiation of the Radical Chain Reaction:
Under normal conditions hydrocarbon converted to alkyl free radical and hydroperoxide ion.
2. Propagation of the Radical Chain Reaction:
a. Once an alkyl radical has been formed, this reacts irreversibly with oxygen to form an alkyl peroxy radical, which is extremely fast, and is independent of temperature:
b. Hydrogen abstraction by a peroxy radical from another hydrocarbon, which leads to a hydroperoxide and an alkyl radical:
The alkyl radical can again react with oxygen, as step (a).
The peroxy radical may undergo hydrogen abstraction via interamolecular propagation:
The alkyl-hydroperoxide radical undergo a propagation steps (a, b):
Again the hydroperoxide-peroxy radical may undergo hydrogen abstraction via interamolecular propagation:
The alkyl dihydroperoxide radical undergo a propagation steps (a, b):
3. Chain Branching:
a. At low concentrations; hydroperoxides may be cleaved homolytically to yield an alkoxy and a hydroxy radical:
Once formed, hydroxy and especially primary alkoxy radicals are so active that they abstract hydrogen atoms in non-selective reactions:
b. At high concentrations; hydroperoxides may react via a bimolecular mechanismhydroperoxides may be cleaved homolytically to yield an alkoxy and a hydroxy radical:
4. Termination of the radical chain Reaction:
Termination may be effected by the combination of radical species such as peroxy radicals to yield ketones and alcohols:
If the oxygen concentration in the bulk liquid phase is limited two additional ways of radical recombination result:
The oxidation products:
Alkylhydroperoxide (ROOH)
Dialkylperoxides (ROOR)
Ketones (RR1C=O)
Alcohols (ROH)
Aldehydes (RCHO)
Diketones RCO(CH2)xCOR1
Ketoaldehydes RCO(CH2)xCHO
Hydroxyketones RCH(OH)−(CH2)xCOR1
B. Oxidation of hydrocarbon at high temp. > 120°:
Above 120°C the degradation process can be divided into a primary and a secondary oxidation phases.
1. Primary Oxidation Phase:
Initiation and propagation of the radicals’ chain reaction are the same as discussed under low-temperature conditions.
Acids are formed by the following two reactions:
When the rate of oxidation becomes limited by diffusion, ethers are formed:
2. Secondary Oxidation Phase:
1st Step: aldehydes or ketones formed in the primary oxidation phase combine via an acid- or base-catalysed aldol condensation to form α,β-unsaturated aldehydes or ketones:
Further aldol condensations lead to high molecular weight but still oil-soluble polycondensation products (molecular weight about 2000 amu).
2nd Step: co-polymerization of two different polycondenzation species, This leads to sludge and deposit formation as well as to additional oil soluble high molecular weight products which contribute to the viscosity increase:
NOTE
Under high-temperature conditions there is always the possibility of thermal cleavage of a hydrocarbon chain, especially when the availability of oxygen is limited, leads to unsaturated molecules with lower molecular weight and higher volatility.
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